The reason is that I found that using the plywood on its own left a rough finish to my finished housings.ġ. I have upgraded the way I make my stair router jig. I have found this to be a better solution than just having a raw ply edge. I line the edge of my jig with hardwood strips for the router guide to slide against. You should have something that resembles the profile for the stair housing including wedges. My risers are 15mm thick so at the top they are 19mm and the bottom is 29mm.Repeat this process for the rise but compensate for the thickness of the risers.I allow 10mm taper so at the back of the tread I allow 39mm.For instance, if your tread is 1 inch or 25mm allow 29mm at the front of the tread but at the back, you will need to allow for the taper of the wedge.Allow for the clearance of the guide insert (for the purpose of this tutorial we will allow 4mm but your router and guide may be different).Mark two lines parallel with the face lines.
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